CYCLONE –Cyclone Separator
We are a Cyclone Separator manufacturer, delivering efficient dust and particle separation solutions for power plants and industrial applications.
A cyclone is a dust separation device that uses centrifugal force to remove particulates from air or gas streams, ensuring efficient dust collection and improved air quality in industrial processes.
A Cyclone Separator is an industrial air pollution control device designed to remove dust, particulates, and contaminants from gas streams using centrifugal force. It is widely used in industries for pre-cleaning air or gas before further filtration or exhaust.
Cyclone Separators are essential for industrial dust control and air pollution management. Their cost- effectiveness, durability, and ability to handle large dust loads make them a preferred choice across multiple industries.
Cyclone Separator
A Cyclone Separator is an industrial air pollution control device designed to remove dust, particulates, and contaminants from gas streams using centrifugal force. It is widely used in industries for pre-cleaning air or gas before further filtration or exhaust.
Working Principle
Cyclone separators work by forcing air or gas into a spiral motion inside a cylindrical or conical chamber. The centrifugal force pushes heavier particles to the walls of the cyclone, where they slide down into a collection bin, while the clean air exits from the top.
Types of Cyclones
1. High-Efficiency Cyclone – Designed to capture fine particulates with high separation efficiency.
2. Reverse-Flow Cyclone – Uses a helical flow pattern to improve dust separation.
3. Multi-Cyclone Separator – Consists of multiple small cyclones for enhanced filtration.
4. Wet Cyclone (Scrubber) – Uses water or liquid to trap dust, used in humid environments.
Applications in Industry
- Power Plants – Used for fly ash and dust removal in boilers.
- Cement Industry – Separates raw material dust and kiln emissions.
- Steel & Metallurgical Plants – Controls air pollution from furnaces and material handling.
- Wood & Paper Industry – Removes sawdust, wood chips, and fiber particles.
- Food Processing Industry – Captures flour, grain dust, and other airborne particles.
Benefits of Cyclone Separators
- Cost-Effective – Low operating and maintenance costs compared to other filtration systems.
- Durability – Made of wear-resistant materials for long service life.
- Handles High Temperatures – Suitable for applications with extreme heat.
- Low Maintenance – No moving parts reduce the need for frequent servicing.
- Pre-Filtration Efficiency – Can be used before bag filters or scrubbers to enhance overall system performance.
Materials Used
- Carbon Steel, Stainless Steel – For standard and high-temperature applications.
- Ceramic & Abrasion-Resistant Liners – Used in high-wear applications.
- FRP (Fiberglass Reinforced Plastic) – Used in corrosive environments.
Maintenance & Challenges
- Particle Buildup – Regular cleaning required to maintain efficiency.
- Pressure Drop – Excessive dust accumulation can impact airflow.
- Limited Efficiency for Fine Particles – Often used in combination with bag filters or scrubbers for better performance.
Registered vendor of Thermax Limited and Forbes Marshall / Forbes Vyncke
A House of Power, Civil, Construction, Water Pollution Control & Environmental Research
Energy Services
25, Dr. Lalit Banerjee Sarani, 1st Floor
Kolkata – 700 073, West Bengal, India
033-2236 0600
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